MATLAMAT
Mempersediakan peserta dengan pengetahuan dandang bagi menduduki peperiksaan boilerman gred 1 dan gred 2 oleh Jabatan Kesihatan dan Keselamatan Pekerja (JKKP)
OBJEKTIF
- Meningkatkan pengetahuan dan skill peserta dalam pengendalian dan pengoperasian dandang.
- Mempelajari dan mengenalpasti saluran-saluran utama pemaipan pada Loji Kuasa Stim
- Pemahaman tentang fungsi dan prinsip kerja dan komponen-komponen setiap peralatan iaitu Boiler, Superheater, Turbine, Condenser dan Cooling Tower.
- Pengendalian keselamatan peralatan, penyelenggaraan harian, bulanan dan tahunan.
- Membuat rawatan air Boiler, Condenser, Cooling Tower dan Feed Water.
PERUNDANGAN
- Perundangan Umum
- Akta Kilang dan Jentera 1967
- Kod-kod rekabentuk
- OSHA
Peperiksaan Perakuan Kekompetenan sebagai Boilerman Gred 2 dan Gred 1 akan dijalankan oleh Jabatan Keselamatan dan Kesihatan Pekerja (JKKP /DOSH)
MODUL 1 Introduction, history& usage boiler.
- Difference between Fire and Water-Tube Boilers
- Package Boilers, Cochran, Vertical Type
MODUL 2 Essential Fittings and Mountings
- Various essential Fittings/Mountings
- Functions of each essential Fittings/Mountings
- Hydraustatic, Steam and Gauge Glass Testing Fuel and combustion
MODUL 3 Boiler design and construction.
- Methods of Joints i.e. Welded
- Welding of Shells and Drums, Tube
Plate to Shell, Tubes to Tube Plate and
Fuel Gas Pat, Video presentation
PRACTICAL
- Visit to a Boiler Installation Site (Power Generation Lab & Plant Biodiesel Lab)
- Essential Fittings and Mountings
- Start-up & start down boiler
MODUL 4 Water Treatment.
MODUL 5 Question Boilerman Test
Acts and Regulations Related to Boilers
- Factory and Machinery Act,1967 (Act139)
- OSH Act, DOSH (JKKP) and various Certificates
Boiler House/ Room Requirements