Boilerman

MATLAMAT

Mempersediakan peserta dengan pengetahuan dandang bagi menduduki peperiksaan boilerman gred 1 dan gred 2 oleh Jabatan Kesihatan dan Keselamatan Pekerja (JKKP)

OBJEKTIF

1. Meningkatkan pengetahuan dan skill peserta dalam pengendalian dan pengoperasian dandang.
2. Mempelajari dan mengenalpasti saluran-saluran utama pemaipan pada Loji Kuasa Stim
3. Pemahaman tentang fungsi dan prinsip kerja dan komponen-komponen setiap peralatan iaitu Boiler, Superheater, Turbine, Condenser dan Cooling Tower.
4. Pengendalian keselamatan peralatan, penyelenggaraan harian, bulanan dan tahunan.
5. Membuat rawatan air Boiler, Condenser, Cooling Tower dan Feed Water.

PERUNDANGAN

• Perundangan Umum
• Akta Kilang dan Jentera 1967
• Kod-kod rekabentuk
• OSHA

Peperiksaan Perakuan Kekompetenan sebagai Boilerman Gred 2 dan Gred 1 akan dijalankan oleh Jabatan Keselamatan dan Kesihatan Pekerja (JKKP /DOSH)

MODUL 1 Introduction, history& usage boiler.

• Difference between Fire and Water-Tube Boilers
• Package Boilers, Cochran, Vertical Type

MODUL 2 Essential Fittings and Mountings

• Various essential Fittings/Mountings
• Functions of each essential Fittings/Mountings
• Hydraustatic, Steam and Gauge Glass Testing Fuel and combustion

MODUL 3 Boiler design and construction.

• Methods of Joints i.e. Welded
• Welding of Shells and Drums, Tube

Plate to Shell, Tubes to Tube Plate and

Fuel Gas Pat, Video presentation

PRACTICAL

• Visit to a Boiler Installation Site (Power Generation Lab & Plant Biodiesel Lab)
• Essential Fittings and Mountings
• Start-up & start down boiler

MODUL 4 Water Treatment. 

MODUL 5 Question Boilerman Test

Acts and Regulations Related to Boilers  

• Factory and Machinery Act,1967 (Act139)
• OSH Act, DOSH (JKKP) and various Certificates

Boiler House/ Room Requirements